Om617 injection pump. Valve adjustment is required for the maintenance of all OM61x engines. We do have a few hundred #128 nozzles still available. 5mm pump upgrade from Dieselmeken. Benz Injection (formerly Benz Injectors) began specialize in rebuilding Mercedes-Benz injectors for the OM615 - OM617 and OM601 - OM606 diesel engines. If not the Fuel Injection Pump is timed at 24 degrees before Top Dead Center. http Oct 28, 2023 · I initially installed the injection pump on my newly rebuilt engine with the crankshaft at TDC. So there is a physical limit to how big the elements can be in each type of pump. RSV350 mercedessource Product - For setting Injection pump timing per factory manual. The pump reference is done by rotating the fuel pump towards or away from the engine. For injection pump upgrades, there is only one viable option: dieselmeken. Ignoring the adjustment interval will cause hard starting, rough idle, black smoke, high fuel consumption and high coolant temperatures. Quick View. May 11, 2012 · For the OM617, this will bring power near that of the stock MW-Pump. The one in the Picture is adjusted wrong. We have many products in our catalog to support your build. Injection pump timing is critical for peak performance. Whether or not the pumping element dribbles fuel with an open circuit is irrelevant, the injector is only going to pop when the pumping element closes the spill orifice and compresses the fuel in the hard line. Carpet; Dashboard & Console; Door Panels & Other Jan 12, 2020 · Please become a Patreon member to help support making these videos. mercedessource Product - German made for us by Wolfswerke-sachsen ( same company and same nozzle that was formerly branded as Monark). Aug 8, 2015 · My om617 with an adjusted stock injection pump, hx30 at 18psi, and W/A intercooler did 124hp at the rear wheels. These (7. He set me up with a set of rebuilt injectors using NOS #1930 nozzles, new washers return hose, plug, and over flow valve spring. The lift pump is almost always forgotten when it comes to maintenance on the OM616 and OM617 engines. Feb 19, 2016 · OM617 Injection pump questions So this weekend I pulled out my prechambers and replaced them with brand new clean ones. 951 sitting around doing nothing and it would be good to look into modifications as I wanted to get a BV206 amphibious crawler for my friend's farm. guru. There is no such thing as "upgraded injectors" for an OM617. The first is located on your engine counterbalance and is marked of in degrees of rotation (usually in 5 degree increment marks. 913. This kit contains everything you need to rebuild your OM617 turbo-diesel engine. I'd read about the merc car guys swapping from MW to M and just assumed the MW was a small pump. 23 gear ratio at my altitude? such as injection pump, turbo One-Stop Shop for Classic Mercedes Parts. First time up and running . You need to set the cranks to required position factory says 24 +-1 btdc. FP/KG22M101. With this method you use the hand primer pump to pump up pressure in the injection pump to get fuel to flow out of the half round drip tube included in this kit . 5mm elements. According to MB specs, the injection pump timing should be adjusted to 15°ATDC at idle, or 24°BTDC at full-throttle, depending on the fuel pump and method you use. 01106473234. Choose from the following: 6 mm elements for mild builds with internal ALDA (not tunable) (up to 250 hp) 6 mm elements for mild builds with external ALDA (up to 250 hp) 7. Mar 6, 2015 · removing injector pump OM617 I had a injector pump replaced and the timing is too retarded, it is adjusted as far as it can be, so I need to remove it and retime it. You can purchase this pump at The om617 Mercedes turbo diesel is a favorite for engine swappers. It seems to idle faster now, I adjusted it slower via the length of the throttle linkage. The injector requires >1500PSI of pressure to open. Apr 7, 2012 · 15 degrees after top dead center after the Compression stroke is correct if you are using the Fuel Injection Pump Timing Locking Pin, AB Light or the RIV Method. This engine was adapted from the . I took your advice and contacted Mark Blevins at dieselfuelinjector. The hand pump uses the same valves as the engine-driven pump, so a bad valve will affect both pumps. It had a downward facing oil filter housing. Need to replace the gasket on your injection pump's top plate. $6. Then set your pump to 1 drip per second. when they installed it, they had to have gotten it off by one tooth. These ‘M’ Pumps are more suited to the tuning world than the “MW” generally found on the Turbo 617 engines and is a straightforward replacement. 00. We work with Mercedes-Benz cars from the ‘50s, ’60, '70s, '80s and ‘90s. And I adjusted the pump a little more after the dyno run and I know it runs better than it did when I dynoed, so I would say 150hp on a stock pump is spot on dougal. benzforce. 0. Performance OM606 EDC Injection Pump. The stock are the best quality there is. Having them cleaned and pop-tested (calibrated to each other) will help with both a stock and 7. This is OM617A Standard, no other Changes Need to replace the gasket on your injection pump's top plate. 5cm turbo, makes for a huge power gain!https://www. ) In the case of retardng the Pump the Bracket would need to be moved first. Example: Your chain is stretched 4 degrees, pump is 15. Setting Early Diesel Injection Pump Timing Using FLOW Method - On Demand Video. This is a modified European NA pump with a 7. Kent and Kaia got together and started questioning why they would In November 1980 the MW style injection pump was replaced with the M type for non-North American engines. Pulled from a good running W115 300D. Roll in a new chain, stretch is now zero, pump is now at 13. MBZ 4x4 specializes in Mercedes G-Wagon conversions and repairs. Whether you need an engine swap, transmission conversion, or general repair services, we're here to help with your Mercedes G-Wagen. Traditionally, the injection pump was driven indirectly from the crankshaft by gears, chains or a toothed belt (often the timing belt) that also drives the camshaft. We particularly work with the renowned OM617 Turbo-Diesel motor, including installations, rebuilds, conversions and performance upgrades in Mercedes G-Class models. 952 Parts list Gasket kit, short block, INCLUDES: gasket, oil filter housing, Gasket thermostat housing, gasket water pump housing, gasket lower oil pan, Crankshaft Seal Front, Vacuum Pump Gasket to Crankcase, one turbo drain tube seal ring, gasket injection pump to block, rear crankshaft seal, gasket mercedessource Product - For 240D 300D 300CD 300TD and 300SD. 932. 0440007017. 1982–1988 209 D / 309 D / 409 D; OM617. 931 and OM617. I suggest an interval of 10,000 miles. Oct 6, 2003 · 6- If you replace the timing chain due to stretch, you will have to re-time the pump, if pump timing was correct with the stretched chain! The new chain will advance the pump timing by half the chain stretch. Example: Works for E300TD injection pump. Compatible For Mercedes-Benz OM601, OM602, OM603, OM605, OM606, OM615, OM616, OM617 Diesel Engines, 1/2" Drive socket. 3 and diesel engines 200D 220D 240D 300D 300TD 300CD and 300SD through 1985. Fuel Delivery om617. com/WoodsandBarclay In this video I clean the injector housings and instal This is a picture of the Agens-bv VNT OM617 turbo kit + with a Dieselmeken 7. There's only one option here - the 7. mercedessource Product - Using a method that really works - step-by-step instructions with detailed explanations of all tools and supplies needed This one hour long on demand video is included free with the purchase of Kent's OM61x injection pump timing kit. Injection Pump. Performance OM605 EDC Injection Pump. Feb 29, 2024 · This video shows how to remove the existing MW pump on your Mercedes-Benz OM617 diesel engine, and replace it with the M pump. You can now purchase the correct copper sealing rings for your OM616 and OM617 injection pump delivery valves. This is a must for anyone wanting to upgrade the performance of the OM617 Turbo or non Turbo engines. Applications: 1979–1991 W460/W461; The year 1976 saw the engine adapted to When setting the Injection Pump timing on your om617, don't forget to order a replacement crush-washer. Mercedes Diesel Fuel Injection Pump Rebuilding Service. An injection pump is the device that pumps fuel into the cylinders of a diesel engine. Machined for the 1986 and 1987 OM603 six-cylinder engine (see explanation below). NOTE : Poor idle quality (1000rpm+ unloaded, 500rpm in gear) is known above 1. Price $1,247. Did you hear these are not available? No part number anywhere? Well, as the source we went to work and made it happen. mercedessource Product - For most engines except some euro models. i then got a new head and aggressively ported it till the port walls were around . This was an adaption of the . His pump will give you enough fuel for 230hp. It looked like the manual says to set the crank to 24 BTDC prior to installing the injection pump. 5 mm Dieselmeken elements with external ALDA (street/daily/off-road) 8. com/pro Description and Models it fits. Injection Pump Intermediate Shaft BearingGlow Plugs (5x)Fuel Pre-Filter Rear Main Seal (Rear Crank Seal)Front Main Seal (Front Crank Seal)Fuel Primer PumpOil FilterMain Bearings Thrust Washer Set Piston Rings (5x)Timing Chain SpringOil Pump Chain GuideFuel FilterThermostatTiming Chain TensionerTiming ChainTiming Oct 9, 2012 · It's fairly common for the hand pump to leak air into the fuel lines. In good working condition when pulled. 2 turns CCW of the nut 2K (idling auxiliary spring) will restore the idle speeds to normal. Engines were equipped with series wired loop type glow plugs up until 1980 when replaced by the pencil type plugs (already used in the OM617A since 1978). Aug 7, 2017 · Synopsis results 72hp to 142hp. Mar 15, 2020 · Diesel Pump UK OM617 Performance Injection Pump I'm in contact with Luke from Diesel Pump UK, but also wanted to solicit some opinions from the many seasoned MBDiesel owners on here I'm considering a performance upgrade to my '84 non-turbo 300D (euro-spec). Aside from that, you could replace the hand pump with a plug and not affect the lift pump. However I was wrong, the MW pump is a bigger/higher potential pump than the A pump. Free removal tool included. May increase power and quicker starts. 0 mm Dieselmeken elements with external Aug 22, 2014 · The Rack Damper Bolt/Governor Idle Pin is used to fine tune the Fuel Injection Pump to reduce Engine Shake at idle speeds. comI DO NOT recommend getting a pump from their vendors or anyone Jun 11, 2015 · OM617. High Performance M-Style Injection Pump by Bosch for Mercedes-Benz OM617 Turbo Diesel Engines. The FLOW or low pressure method of checking and adjusting injection pump timing does not require a separate pressure tank. PES5M55C320RS109-1 mercedessource Product - Comes with Kent's detailed instructions on using the hand pump "low pressure" method. Those copper-crush washers are a one-time-use itema Please become a Patreon member to help support making these videos. I removed and reinstalled the pump at 24. This is the gasket for you. # Aug 20, 2018 · The timing is controlled by the throttle and the governor. With the Bolts removed perhaps the Bracket could be gently pried away from the Block enough to get the timing you need and then tappped back against the block and Sep 14, 2016 · The pump on my OM617 is set to 26 right now, I know 24 is the stock. FYI, be careful removing the spring and clip inside as we do not have replacements for these and they are under pressure and like to fly off once the clip is released. OM616 and OM617 Diesel Injection Pump Timing HIGH Pressure Method - On Demand Video. We are a full service repair and Find many great new & used options and get the best deals for MERCEDES Om617 M-pump Bosch Fuel Diesel Injection Pump 6170702901 at the best online prices at eBay! Free shipping for many products! Do you already have a trusted local fuel pump builder? This kit includes everything you need to produce 500+ bhp from your mechanical injector pump. 5mm pump. If you are struggling with undiagnosed starting and power-related issues ( after adjusting the valves, checking Nov 20, 2017 · So far i have maxed out the stock pump and re-timed the pump to 28* along with reamed and chamfered pre-chambers and increased the boost to ~14 pisg. These are not easy to remove so we even include a very special tool Jan 4, 2009 · The different inline pumps are intended for different fueling levels. Our 617 M Pumps come standard with a billet side plate which allows for a Oct 23, 2018 · "Giles" of Superior Fuel Injection. 7mm) are the highest quality, performance fuel pump elements available for Mercedes mechanical fuel pumps. The method he teaches uses his own kit, his custom built pressure tank, and his special IP snake wrench. 912 to fit the G Class, [3] main difference being oil pan changes. 60 day warranty Fuel Injection Pump Rebuilt And Calibrated, Injector Nozzles, Prechambers, Glow Plugs. Injection pump timing; Replacing the timing chain; Complete engine teardown and rebuild; There are two key locations with alignment marks. My startups shake more and there is even a lil sputter but as soon as the car gets down the block it becomes a calm, striding W123. There are two types of injection pumps available for the om617: M and MW pumps. LONGBLOCK ASSEMBLIES DO NOT INCLUDE: Manifolds, Fuel Injection (Except As Noted), Engine Management, Electricals, Starter, A/C, P/S, Clutch Assembly, Or Any Other Components Not Directly Contained Within The Engine. https://patreon. You can pay ten times more but this will do the same thing. woodsandbarclay. Mercedes Fuel Injection Pump by Bosch Early OM617 NA Diesel W115 300D 1974, 1975, 1976 Purchase includes early style lift pump. We have since expanded into building injection pumps (hence the name change) in house, with larger elements for these engines. Proper timing reduces engine Jul 11, 2015 · Pump is in a G-wagen now, and I got this report yesterday 35" Wheel, stock pump 0-90km/h 62sek ( 0-55mph / 62sec) After swapping to 8,0mm MW 0-90km/h 18 sec Nice smoot Power, Good at low idle, 1,8 bar max boost with a slight black smoke after Automatic transmission started to slip a bit att full load. NO INSTRUCTIONS INCLUDED: The tool is meant for someone who has the factory manual or who already knows how to adjust their injection pump timing on the older diesel engines. Used, New and Rebuilt Parts in our online store for all Classic Mercedes-Benz Models. 150" as verified by ultrasound. This easy-to-install kit could do wonders for your older diesel engine. Price $1,497. I was originally planning to do an OM617 swap into one of my LandCruisers because I had the OM617. A6170705301. Injection pump for a 12-cylinder diesel engine. Mar 3, 2019 · Hey guys, I just wanted to follow up with a final report on where I ended up with this. Aug 9, 2020 · How many [heavy] BMWs are out there to compare dyno results for a stock om617, AX15 manual, with a 3. We removed the injector lines, fuels and oils lines, The three nuts that hold it to the block and a bolt that was on the backside of the pump right by the oil filter housing, The pump is very loose, It moves side to side and twists back and forth but will not come all the way out. the new head is waiting to go on till i can re-cut the valves and seats also need Sep 16, 2018 · The lift pump can only supply ~15PSI of pressure. Bosch 0400075007. 20 nov 2020: Beschreibung und Modelle, die dazu passen. Sep 6, 2019 · UTMALL 1/2" Drive 33 Pt Spline Diesel Fuel Injection Socket for Mercedes . Pumps are cleaned, tore down enough to perform the upgrade, resealed, and bench calibrated. 7mm element, with greatly increased power and a modified ALDA unit. A6170704601. Click below to purchase hats and shirts. I have never had a Fuel Injection Pump Timer out so I cannot comment on what is normal for it. Currently, we can upgrade either pump type by outfitting your pump with Dieselmeken’s 7. These are like no other element available, they are hap The OM617 engine family is a straight-5 diesel automobile Bosch MW injection pumps were calibrated for greater fuel output and fitted with an ALDA device which Sep 11, 2024 · Five cylinder mechanical injection pumps built with bigger elements for OM602, OM662 and OM605 super-turbo builds. Interior. PES5M55C320RS109-1. 912 to the T1 chassis. Apr 4, 2022 · Mercedes W123 Diesel Engine Service Manualcovers repair and maintenance of late 70's and early 80's 240D and 300D motors. There is a lot you can learn Performance OM617 M Injection Pump . 75 turns for the OM60x and above 5 turns on the OM61x. For use of 17mm injector line nuts only: We include 5 free silicone caps to protect your injection pump Works on the following: 6 cylinder gas MFI engines 1959 to 1972, 6. He's in southern Ontario, Canada (905)475-1222 or send him an email through his website. com/WoodsandBarclay The fuel pump was leaking in the initial startup video How we installed our new Benzforce om617 injection pump, joined with the Holset he221w 5. A step by step guide for an enthusiastic shade tree mechanic to complete what appears to be the most complicated part replacement on this model. com/merchandise Please become a Patreon member to help support making these videos. May 9, 2015 · Amateur Adventures: OM617 Injector Pump replacement. The lock collars on top have been leaking for quite some time after they were tightened in hopes of fixing it lol. That Rack Damper Bolt/Governor Idle Pin should be backed out and the idle speed is adusted with the regular Idle Speed Screw that is on the side where the Therottle Lever is. https://www. We also sell turbos, rods, tuned ECU's, and much more, even Feb 2, 2020 · 1995 W202 C250 Diesel, OM605 NA engine, 5-speed manual 1986 W123 200, OM617 NA engine, 5-speed manual, rev counter 1989 W126 300SE, 5-speed manual Jun 5, 2012 · (All of the rotating of the Fuel Injectin Pump was done without the Fuel Injection Hard Lines on the Pump. If this thread doesn't exist already I would like to create it. Oct 14, 2017 · The adjustment must be performed at a maximum interval of 14,000 miles. We sell Genuine Mercedes-Benz and aftermarket parts for interior, upholstery, repair and maintenance vehicle applications. 5mm injection pump applied into Bjorn’s Mercedes G during the Super Karpata Trophy 2022 . The engine ran pretty well but had some light smoke so I got ready to adjust the injection timing. OM617 NA Diesel; OM617 Turbo Diesel; Interior. om617 Injection Pump Gasket for Top Plate. Apr 7, 2010 · I am helping somebody remove an injection pump off of a om617 n/a in a '76 300D. The Monark nozzles #120 are all gone, never to be remade. OM617 injection pump. For use on 220 240D 300D 300CD 300TD 300SD 1968 to 1985. sedieselmeken@msn. Wow OM617. zywl zswoje gerqmaek ttct dseiv vbsyhhhlg venl zam nukyiz quwb